{"tenant_id": "brim", "items": [{"critical_rms": "4.5", "component": "Drive Motor Bearing", "asset_name": "Drive Motor Bearing", "GSI1_SK": "METADATA", "part_number": "", "critical_temp": "70", "PK": "TENANT#brim", "warning_temp": "51", "warning_rms": "2.8", "GSI1_PK": "ASSET#brim_1", "machine_id": "brim_1", "metric_thresholds": {"temperature": {"critical": "70", "warning": "51", "unit": "\u00b0C"}, "vibration_rms": {"critical": "4.5", "warning": "2.8", "unit": "mm/s"}}, "SK": "ASSET#brim_1"}, {"critical_rms": "4.5", "component": "Conveyor Roller Bearing", "asset_name": "Brim 2 (Filleting Line Conveyor)", "GSI1_SK": "METADATA", "part_number": "SKF-6308-2RS", "critical_temp": "70", "PK": "TENANT#brim", "warning_temp": "50", "warning_rms": "2.8", "GSI1_PK": "ASSET#brim_2", "SK": "ASSET#brim_2"}, {"role": "MAINTENANCE_ENGINEER", "is_on_duty": true, "phone_number": "+3548622107", "receive_email": true, "receive_sms": true, "PK": "TENANT#brim", "email": "frimann.rafnsson@gmail.com", "SK": "CONTACT#frimannrafns"}, {"plant_id": "nordurgardur", "department_name": "M\u00f3ttaka", "GSI1_SK": "DEPT#mottaka", "department_id": "mottaka", "description": "M\u00f3ttaka", "PK": "TENANT#brim", "GSI1_PK": "PLANT#nordurgardur", "SK": "DEPT#mottaka"}, {"plant_id": "nordurgardur", "GSI1_SK": "LINE#mottokulina", "line_id": "mottokulina", "department_id": "mottaka", "PK": "TENANT#brim", "line_name": "M\u00f3tt\u00f6kul\u00edna", "GSI1_PK": "DEPT#mottaka", "SK": "LINE#mottokulina"}, {"duration_ms": "9964.107762999995", "entity_type": "LLM_INVOCATION_LOG", "status": "SUCCESS", "timestamp": "2026-09-30T13:53:20.969924+00:00", "ttl": "1793368400", "model_id": "eu.anthropic.claude-haiku-4-5-20251001-v1:0", "asset_id": "brim_1", "tenant_id": "brim", "GSI1_SK": "LLMLOG#2026-09-30T13:53:20.969924+00:00", "parsed_synthesis": {"action_plan": ["1. **LOTO & SAFETY**: Turn Main Infeed Conveyor Breaker Switch 4B (Panel M1) to OFF and attach physical padlock. Verify zero-energy state with calibrated multimeter on motor terminals U1, V1, W1 (0V AC). Place mechanical lock wedge under infeed belt drive sprocket [Ref: M2000 Weight Grader User Manual, Sec 3.2, p. 44].", "2. **SPARE PARTS**: Procure Marel Drive Drum Bearing Kit No. **M-GRD-6205-KIT** containing SKF **6205-2RSH** deep groove ball bearing (25\u00d752\u00d715 mm), stainless steel labyrinth splash deflector disc **M-DEF-25-SS**, and two high-temp EPDM O-rings (48.0\u00d72.5 mm) from **Shelf B-04** [Ref: M2000 Weight Grader User Manual, Sec 3.2, p. 44].", "3. **REMOVAL & REPLACEMENT**: Remove bearing housing end-cap fasteners (4\u00d7 M8\u00d725) using cross-diagonal pattern. Extract worn SKF 6205-2RSH bearing and inspect shaft for radial runout (tolerance < **0.04 mm**). Clean bearing cavity with food-grade solvent, install new bearing with stainless splash disc seated flush at **1.0 mm clearance** for 80-bar washdown protection, and apply **Mobil SHC 627** (ISO VG 460 synthetic, NSF H1) lubricant [Ref: M2000 Weight Grader User Manual, Sec 3.2, p. 44].", "4. **TORQUES & ALIGNMENT**: Torque bearing housing end-cap fasteners to **24 Nm** in cross-diagonal pattern. Verify motor foot mounting bolts (4\u00d7 M12\u00d750 A4-80) at **75 Nm**. Perform optical laser alignment check; radial offset must be < **0.05 mm** [Ref: M2000 Weight Grader User Manual, Sec 3.2, p. 44].", "5. **STARTUP & VERIFICATION**: Remove LOTO padlock and mechanical wedge. Run infeed conveyor at full speed for 15 minutes under no-load condition. Measure baseline vibration RMS with calibrated sensor (target < **2.5 mm/s**). Document final vibration reading, confirm smooth operation, and sign off work order completion."], "title": "[P2] Brim 1 (Main Grader Drive Motor) \u2013 Drive Motor Bearing Replacement (SKF-6205-2RSH)", "spare_part": {"quantity": "1", "part_number": "M-GRD-6205-KIT (Contains SKF 6205-2RSH)", "shelf_location": "Shelf B-04", "component": "Drive Motor Bearing Assembly Kit"}, "ai_diagnostics": "Vibration RMS at 3.70 mm/s exceeds safe operating threshold, indicating advanced bearing wear on the infeed conveyor drive drum. Remaining useful life is 1.8 weeks; immediate replacement required to prevent catastrophic failure and production bottleneck. No historical maintenance records exist for this bearing assembly, suggesting first-time failure or extended service interval.", "safety_precautions": "LOTO isolation is mandatory before bearing removal; verify zero voltage on motor terminals U1, V1, W1 with calibrated multimeter. Ensure stainless splash deflector disc M-DEF-25-SS is installed at exactly 1.0 mm clearance to protect bearing from high-pressure sanitation washdown (80 bar)."}, "prompt": "You are PREDIXA's Senior Reliability & Industrial Maintenance AI Engineer for fish processing machinery and maritime equipment.\nAnalyze the following machinery context, historical repairs, OEM service manual specifications, and live telemetry to formulate a precision corrective maintenance work order.\n\n=== EQUIPMENT CONTEXT ===\n- Asset: Brim 1 (Main Grader Drive Motor) (ID: brim_1)\n- Component: Drive Motor Bearing\n- Priority: P2\n- Origin: SENSOR\n- Floor Operator Notes: None\n\n=== LIVE TELEMETRY & PREDICTIVE METRICS ===\n{\n \"sensor_id\": \"b0d9b54f3558\",\n \"value\": 3.7047958374023438,\n \"unit\": \"mm/s\",\n \"technical_condition\": \"WARNING\",\n \"operational_severity\": \"BOTTLENECK\",\n \"rul_weeks\": 1.8,\n \"temperature\": null,\n \"vibration_rms\": 3.7047958374023438,\n \"part_number\": \"SKF-6205-2RSH\",\n \"shelf_location\": \"Shelf B-04\"\n}\n\n=== MAINTENANCE HISTORY (PAST WORK ORDERS) ===\nNo previous work orders or fleet records recorded for part SKF-6205-2RSH.\n\n=== OEM TECHNICAL SERVICE MANUAL (FACTORY SPECIFICATIONS) ===\n=== OEM MANUAL SOURCE: M2000 Weight Grader User Manual | Section: Section 3.2: Infeed Conveyor & Drive Drum Subassembly | Page: 44 ===\n[OEM MANUAL REF: M2000 Weight Grader User Manual, Section 3.2, Page 44]\nMAREL M2000 WEIGHT GRADER - INFEED CONVEYOR & DRIVE DRUM SUBASSEMBLY\nTarget Components: Infeed Conveyor Drive Drum Bearing (Node b0d9b54f3558), Drive Motor Drivetrain.\nOEM Spare Part Kit: Marel Drive Drum Bearing Kit No. M-GRD-6205-KIT (Contains: 1x SKF 6205-2RSH Deep Groove Ball Bearing 25x52x15mm, 1x Stainless Steel Labyrinth Splash Deflector Disc M-DEF-25-SS, 2x High-Temp EPDM O-Rings 48.0x2.5mm).\nWarehouse Storage: Shelf B-04 (Drive Motors & Conveyors Section).\nFastener Torque Specifications:\n- Motor Foot Mounting Bolts (4x M12x50 A4-80): 75 Nm.\n- Bearing Housing End-Cap Fasteners (4x M8x25): 24 Nm (Cross-diagonal torque pattern).\n- Conveyor Infeed Belt Tensioner Bolts: 35 Nm.\nPrecision Alignment:\n- Shaft Radial Runout: < 0.04 mm.\n- Optical Laser Alignment Radial Offset: < 0.05 mm.\nWashdown Sanitation Protection:\n- During bearing replacement, ensure stainless splash disc M-DEF-25-SS is seated flush with 1.0 mm clearance to protect against 80-bar high-pressure sanitation washdown.\nApproved Food-Grade Lubricant: Mobil SHC 627 (ISO VG 460 Synthetic, NSF H1).\nSafety Lockout/Tagout (LOTO) Procedure:\n1. Turn Main Infeed Conveyor Breaker Switch 4B (Panel M1) to OFF and attach physical padlock.\n2. Verify zero-energy state with calibrated multimeter on motor terminals U1, V1, W1 (0V AC).\n3. Place mechanical lock wedge under infeed belt drive sprocket.\n\n---\n\n=== OEM MANUAL SOURCE: IPM XL-350 Hardware Manual.pdf | Section: Section 52: Maintenance & Service | Page: 52 ===\n[OEM MANUAL REF: IPM XL-350 Hardware Manual.pdf, Section 52: Maintenance & Service, Page 52]\nDrive belt \n \n46 \u2022 Parts Lists IPM XL350\n\n=== INSTRUCTIONS ===\nGenerate a structured, professional English work order for plant technicians.\nLANGUAGE REQUIREMENT: Every single word and field (title, ai_diagnostics, action_plan, spare_part, safety_precautions) MUST BE IN PURE ENGLISH. Under no circumstances generate Icelandic or any other non-English language.\nBREVITY & SPEED REQUIREMENT: Keep text dense, scannable, and concise. Each action step must be strictly 1-2 direct sentences without unnecessary introductory filler.\n\nCRITICAL GROUNDING & ANTI-HALLUCINATION RULES:\n1. HELPFUL FACTUAL GROUNDING: Incorporate factory specifications (LOTO isolators, part kit numbers, fastener torques, tolerances, page numbers) ONLY if they are explicitly present in the provided `=== OEM TECHNICAL SERVICE MANUAL ===` context.\n2. ABSOLUTELY NO HALLUCINATIONS OR GUESSING: If no OEM manual context is provided, or if a specific detail (like torque or page number) is not in the manual context, DO NOT invent or fabricate manual names, section numbers, or page numbers. Instead, provide clean standard industrial engineering steps without fabricated references.\n3. CITATION FORMAT: When referencing specifications from the provided OEM manual, append the exact citation from the source header (e.g. `[Ref: IPM XL-350 Hardware Manual, Sec 4.4.1, p. 88]`, `[Ref: M2000 Weight Grader User Manual, Sec 3.2, p. 44]`).\n\nFormat requirements:\n- \"ai_diagnostics\": Exactly 2-3 concise sentences stating the alarm condition, vibration/temperature values, RUL, and historical root cause.\n- \"action_plan\": EXACTLY 5 concise bullet points. Each bullet must start with a bolded header and use bolding for critical part codes, shelves, torques, and tolerances:\n 1. **LOTO & SAFETY**: Exact isolator switch, air dump valve, and mechanical locking pin [Ref: Manual Title, Section, Page if provided in manual context].\n 2. **SPARE PARTS**: Exact OEM kit number, component part number, and warehouse shelf location [Ref: Manual Title, Section, Page if provided in manual context].\n 3. **REMOVAL & REPLACEMENT**: Precision overhaul procedure, food-grade grease, and dial indicator inspection [Ref: Manual Title, Section, Page if provided in manual context].\n 4. **TORQUES & ALIGNMENT**: Exact bolt torque values (Nm in bold) and laser/dial tolerances [Ref: Manual Title, Section, Page if provided in manual context].\n 5. **STARTUP & VERIFICATION**: Run-in duration, baseline vibration RMS target (< 2.5 mm/s), and sign-off verification.\n\nReturn ONLY valid JSON (enclosed in ```json ... ``` or as plain JSON) with the exact keys:\n{\n \"title\": \"[P2] Brim 1 (Main Grader Drive Motor) - Specific corrective action\",\n \"ai_diagnostics\": \"2-3 crisp sentences in pure English.\",\n \"action_plan\": [\n \"1. **LOTO & SAFETY**: ...\",\n \"2. **SPARE PARTS**: ...\",\n \"3. **REMOVAL & REPLACEMENT**: ...\",\n \"4. **TORQUES & ALIGNMENT**: ...\",\n \"5. **STARTUP & VERIFICATION**: ...\"\n ],\n \"spare_part\": {\n \"component\": \"Drive Motor Bearing\",\n \"part_number\": \"Exact OEM part number or kit code\",\n \"shelf_location\": \"Warehouse Shelf location (e.g. Shelf B-04)\",\n \"quantity\": 1\n },\n \"safety_precautions\": \"1-2 sentence safety or LOTO warning.\"\n}\n", "PK": "TENANT#brim", "error": "", "GSI1_PK": "ASSET#brim_1", "raw_response": "```json\n{\n \"title\": \"[P2] Brim 1 (Main Grader Drive Motor) \u2013 Drive Motor Bearing Replacement (SKF-6205-2RSH)\",\n \"ai_diagnostics\": \"Vibration RMS at 3.70 mm/s exceeds safe operating threshold, indicating advanced bearing wear on the infeed conveyor drive drum. Remaining useful life is 1.8 weeks; immediate replacement required to prevent catastrophic failure and production bottleneck. No historical maintenance records exist for this bearing assembly, suggesting first-time failure or extended service interval.\",\n \"action_plan\": [\n \"1. **LOTO & SAFETY**: Turn Main Infeed Conveyor Breaker Switch 4B (Panel M1) to OFF and attach physical padlock. Verify zero-energy state with calibrated multimeter on motor terminals U1, V1, W1 (0V AC). Place mechanical lock wedge under infeed belt drive sprocket [Ref: M2000 Weight Grader User Manual, Sec 3.2, p. 44].\",\n \"2. **SPARE PARTS**: Procure Marel Drive Drum Bearing Kit No. **M-GRD-6205-KIT** containing SKF **6205-2RSH** deep groove ball bearing (25\u00d752\u00d715 mm), stainless steel labyrinth splash deflector disc **M-DEF-25-SS**, and two high-temp EPDM O-rings (48.0\u00d72.5 mm) from **Shelf B-04** [Ref: M2000 Weight Grader User Manual, Sec 3.2, p. 44].\",\n \"3. **REMOVAL & REPLACEMENT**: Remove bearing housing end-cap fasteners (4\u00d7 M8\u00d725) using cross-diagonal pattern. Extract worn SKF 6205-2RSH bearing and inspect shaft for radial runout (tolerance < **0.04 mm**). Clean bearing cavity with food-grade solvent, install new bearing with stainless splash disc seated flush at **1.0 mm clearance** for 80-bar washdown protection, and apply **Mobil SHC 627** (ISO VG 460 synthetic, NSF H1) lubricant [Ref: M2000 Weight Grader User Manual, Sec 3.2, p. 44].\",\n \"4. **TORQUES & ALIGNMENT**: Torque bearing housing end-cap fasteners to **24 Nm** in cross-diagonal pattern. Verify motor foot mounting bolts (4\u00d7 M12\u00d750 A4-80) at **75 Nm**. Perform optical laser alignment check; radial offset must be < **0.05 mm** [Ref: M2000 Weight Grader User Manual, Sec 3.2, p. 44].\",\n \"5. **STARTUP & VERIFICATION**: Remove LOTO padlock and mechanical wedge. Run infeed conveyor at full speed for 15 minutes under no-load condition. Measure baseline vibration RMS with calibrated sensor (target < **2.5 mm/s**). Document final vibration reading, confirm smooth operation, and sign off work order completion.\"\n ],\n \"spare_part\": {\n \"component\": \"Drive Motor Bearing Assembly Kit\",\n \"part_number\": \"M-GRD-6205-KIT (Contains SKF 6205-2RSH)\",\n \"shelf_location\": \"Shelf B-04\",\n \"quantity\": 1\n },\n \"safety_precautions\": \"LOTO isolation is mandatory before bearing removal; verify zero voltage on motor terminals U1, V1, W1 with calibrated multimeter. Ensure stainless splash deflector disc M-DEF-25-SS is installed at exactly 1.0 mm clearance to protect bearing from high-pressure sanitation washdown (80 bar).\"\n}\n```", "epoch_ms": "1790776400969", "SK": "LLMLOG#2026-09-30T13:53:20.969924+00:00#brim_1_c4324c"}, {"duration_ms": "11794.717005999928", "entity_type": "LLM_INVOCATION_LOG", "timestamp": "2026-10-01T09:14:53.411706+00:00", "status": "ERROR", "ttl": "1793438093", "model_id": "eu.anthropic.claude-haiku-4-5-20251001-v1:0", "asset_id": "brim_1", "tenant_id": "brim", "GSI1_SK": "LLMLOG#2026-10-01T09:14:53.411706+00:00", "parsed_synthesis": {}, "prompt": "You are PREDIXA's Senior Reliability & Industrial Maintenance AI Engineer for fish processing machinery and maritime equipment.\nAnalyze the following machinery context, historical repairs, OEM service manual specifications, and live telemetry to formulate a precision corrective maintenance work order.\n\n=== EQUIPMENT CONTEXT ===\n- Asset: Brim 1 (Main Grader Drive Motor) (ID: brim_1)\n- Component: Drive Motor Bearing\n- Priority: P1\n- Origin: SENSOR\n- Floor Operator Notes: None\n\n=== LIVE TELEMETRY & PREDICTIVE METRICS ===\n{\n \"sensor_id\": \"b0d9b54f3558\",\n \"value\": 5.987548828125001,\n \"unit\": \"mm/s\",\n \"technical_condition\": \"ALARM\",\n \"operational_severity\": \"BOTTLENECK\",\n \"rul_weeks\": 0.0,\n \"temperature\": null,\n \"vibration_rms\": 5.987548828125001,\n \"part_number\": \"SKF-6205-2RSH\",\n \"shelf_location\": \"Shelf B-04\"\n}\n\n=== MAINTENANCE HISTORY (PAST WORK ORDERS) ===\n=== COMPONENT RELIABILITY INTELLIGENCE (Part: SKF-6205-2RSH | Metric: vibration_rms_z) ===\n\n\ud83d\udccd LAYER 1: LOCAL MACHINE INSTANCE REPAIRS (1 records)\n \u2022 Common Root Causes: 'BEARING_WEAR' (1x)\n [1] WO wo-1790776400977 (Brim 1 (Main Grader Drive Motor))\n Root Cause: BEARING_WEAR\n Technician Notes: \"Replaced Drive Motor Bearing (PN: SKF-6205-2RSH). Outer race inspected and confirmed baseline restored.\"\n Outcome: FALSE_POSITIVE\n\n\ud83c\udfed LAYER 2: SISTER MACHINES (SAME MODEL IN THIS PLANT) (1 records)\n \u2022 Common Root Causes: 'BEARING_WEAR' (1x)\n [1] WO wo-1790776400977 (Brim 1 (Main Grader Drive Motor))\n Root Cause: BEARING_WEAR\n Technician Notes: \"Replaced Drive Motor Bearing (PN: SKF-6205-2RSH). Outer race inspected and confirmed baseline restored.\"\n Outcome: FALSE_POSITIVE\n\n\ud83c\udfe2 LAYER 3: PLANT-WIDE COMPONENT HISTORY (1 records)\n \u2022 Common Root Causes: 'BEARING_WEAR' (1x)\n [1] WO wo-1790776400977 (Brim 1 (Main Grader Drive Motor))\n Root Cause: BEARING_WEAR\n Technician Notes: \"Replaced Drive Motor Bearing (PN: SKF-6205-2RSH). Outer race inspected and confirmed baseline restored.\"\n Outcome: FALSE_POSITIVE\n\n\ud83c\udf10 LAYER 4: GLOBAL BENCHMARK (SAME MODEL ACROSS ALL TENANTS) (1 records)\n \u2022 Common Root Causes: 'BEARING_WEAR' (1x)\n [1] WO wo-1790776400977 (Brim 1 (Main Grader Drive Motor))\n Root Cause: BEARING_WEAR\n Technician Notes: \"Replaced Drive Motor Bearing (PN: SKF-6205-2RSH). Outer race inspected and confirmed baseline restored.\"\n Outcome: FALSE_POSITIVE\n\n\ud83d\udd2c LAYER 5: GLOBAL COMPONENT FAILURE INTELLIGENCE (1 records)\n \u2022 Common Root Causes: 'BEARING_WEAR' (1x)\n [1] WO wo-1790776400977 (Brim 1 (Main Grader Drive Motor))\n Root Cause: BEARING_WEAR\n Technician Notes: \"Replaced Drive Motor Bearing (PN: SKF-6205-2RSH). Outer race inspected and confirmed baseline restored.\"\n Outcome: FALSE_POSITIVE\n\n\u26a0\ufe0f MULTI-LAYER RECURRING DEFECT: Root cause 'BEARING_WEAR' detected across 5 repair instances across the fleet.\n\n=== OEM TECHNICAL SERVICE MANUAL (FACTORY SPECIFICATIONS) ===\n=== OEM MANUAL SOURCE: M2000 Weight Grader User Manual | Section: Section 3.2: Infeed Conveyor & Drive Drum Subassembly | Page: 44 ===\n[OEM MANUAL REF: M2000 Weight Grader User Manual, Section 3.2, Page 44]\nMAREL M2000 WEIGHT GRADER - INFEED CONVEYOR & DRIVE DRUM SUBASSEMBLY\nTarget Components: Infeed Conveyor Drive Drum Bearing (Node b0d9b54f3558), Drive Motor Drivetrain.\nOEM Spare Part Kit: Marel Drive Drum Bearing Kit No. M-GRD-6205-KIT (Contains: 1x SKF 6205-2RSH Deep Groove Ball Bearing 25x52x15mm, 1x Stainless Steel Labyrinth Splash Deflector Disc M-DEF-25-SS, 2x High-Temp EPDM O-Rings 48.0x2.5mm).\nWarehouse Storage: Shelf B-04 (Drive Motors & Conveyors Section).\nFastener Torque Specifications:\n- Motor Foot Mounting Bolts (4x M12x50 A4-80): 75 Nm.\n- Bearing Housing End-Cap Fasteners (4x M8x25): 24 Nm (Cross-diagonal torque pattern).\n- Conveyor Infeed Belt Tensioner Bolts: 35 Nm.\nPrecision Alignment:\n- Shaft Radial Runout: < 0.04 mm.\n- Optical Laser Alignment Radial Offset: < 0.05 mm.\nWashdown Sanitation Protection:\n- During bearing replacement, ensure stainless splash disc M-DEF-25-SS is seated flush with 1.0 mm clearance to protect against 80-bar high-pressure sanitation washdown.\nApproved Food-Grade Lubricant: Mobil SHC 627 (ISO VG 460 Synthetic, NSF H1).\nSafety Lockout/Tagout (LOTO) Procedure:\n1. Turn Main Infeed Conveyor Breaker Switch 4B (Panel M1) to OFF and attach physical padlock.\n2. Verify zero-energy state with calibrated multimeter on motor terminals U1, V1, W1 (0V AC).\n3. Place mechanical lock wedge under infeed belt drive sprocket.\n\n---\n\n=== OEM MANUAL SOURCE: IPM XL-350 Hardware Manual.pdf | Section: Section 52: Maintenance & Service | Page: 52 ===\n[OEM MANUAL REF: IPM XL-350 Hardware Manual.pdf, Section 52: Maintenance & Service, Page 52]\nDrive belt \n \n46 \u2022 Parts Lists IPM XL350\n\n=== INSTRUCTIONS ===\nGenerate a structured, professional English work order for plant technicians.\nLANGUAGE REQUIREMENT: Every single word and field (title, ai_diagnostics, action_plan, spare_part, safety_precautions) MUST BE IN PURE ENGLISH. Under no circumstances generate Icelandic or any other non-English language.\nBREVITY & SPEED REQUIREMENT: Keep text dense, scannable, and concise. Each action step must be strictly 1-2 direct sentences without unnecessary introductory filler.\n\nCRITICAL GROUNDING & ANTI-HALLUCINATION RULES:\n1. HELPFUL FACTUAL GROUNDING: Incorporate factory specifications (LOTO isolators, part kit numbers, fastener torques, tolerances, page numbers) ONLY if they are explicitly present in the provided `=== OEM TECHNICAL SERVICE MANUAL ===` context.\n2. ABSOLUTELY NO HALLUCINATIONS OR GUESSING: If no OEM manual context is provided, or if a specific detail (like torque or page number) is not in the manual context, DO NOT invent or fabricate manual names, section numbers, or page numbers. Instead, provide clean standard industrial engineering steps without fabricated references.\n3. CITATION FORMAT: When referencing specifications from the provided OEM manual, append the exact citation from the source header (e.g. `[Ref: IPM XL-350 Hardware Manual, Sec 4.4.1, p. 88]`, `[Ref: M2000 Weight Grader User Manual, Sec 3.2, p. 44]`).\n\nFormat requirements:\n- \"ai_diagnostics\": Exactly 2-3 concise sentences stating the alarm condition, vibration/temperature values, RUL, and historical root cause.\n- \"action_plan\": EXACTLY 5 concise bullet points. Each bullet must start with a bolded header and use bolding for critical part codes, shelves, torques, and tolerances:\n 1. **LOTO & SAFETY**: Exact isolator switch, air dump valve, and mechanical locking pin [Ref: Manual Title, Section, Page if provided in manual context].\n 2. **SPARE PARTS**: Exact OEM kit number, component part number, and warehouse shelf location [Ref: Manual Title, Section, Page if provided in manual context].\n 3. **REMOVAL & REPLACEMENT**: Precision overhaul procedure, food-grade grease, and dial indicator inspection [Ref: Manual Title, Section, Page if provided in manual context].\n 4. **TORQUES & ALIGNMENT**: Exact bolt torque values (Nm in bold) and laser/dial tolerances [Ref: Manual Title, Section, Page if provided in manual context].\n 5. **STARTUP & VERIFICATION**: Run-in duration, baseline vibration RMS target (< 2.5 mm/s), and sign-off verification.\n\nReturn ONLY valid JSON (enclosed in ```json ... ``` or as plain JSON) with the exact keys:\n{\n \"title\": \"[P1] Brim 1 (Main Grader Drive Motor) - Specific corrective action\",\n \"ai_diagnostics\": \"2-3 crisp sentences in pure English.\",\n \"action_plan\": [\n \"1. **LOTO & SAFETY**: ...\",\n \"2. **SPARE PARTS**: ...\",\n \"3. **REMOVAL & REPLACEMENT**: ...\",\n \"4. **TORQUES & ALIGNMENT**: ...\",\n \"5. **STARTUP & VERIFICATION**: ...\"\n ],\n \"spare_part\": {\n \"component\": \"Drive Motor Bearing\",\n \"part_number\": \"Exact OEM part number or kit code\",\n \"shelf_location\": \"Warehouse Shelf location (e.g. Shelf B-04)\",\n \"quantity\": 1\n },\n \"safety_precautions\": \"1-2 sentence safety or LOTO warning.\"\n}\n", "PK": "TENANT#brim", "error": "Expecting ',' delimiter: line 16 column 4 (char 2929)", "GSI1_PK": "ASSET#brim_1", "epoch_ms": "1790846093411", "raw_response": "```json\n{\n \"title\": \"[P1] Brim 1 (Main Grader Drive Motor) \u2013 Drive Motor Bearing Replacement (SKF-6205-2RSH)\",\n \"ai_diagnostics\": \"Live vibration telemetry reports 5.99 mm/s RMS (ALARM threshold exceeded), with RUL of 0.0 weeks indicating imminent bearing failure. Historical maintenance records show prior bearing replacement (WO wo-1790776400977) resulted in false positive, suggesting potential root cause misdiagnosis or inadequate shaft alignment/lubrication protocol. Current operational severity is BOTTLENECK; immediate corrective action required to prevent unplanned downtime.\",\n \"action_plan\": [\n \"1. **LOTO & SAFETY**: Turn Main Infeed Conveyor Breaker Switch **4B** (Panel M1) to OFF and attach physical padlock. Verify zero-energy state using calibrated multimeter on motor terminals U1, V1, W1 (confirm 0V AC). Place mechanical lock wedge under infeed belt drive sprocket. [Ref: M2000 Weight Grader User Manual, Section 3.2, Page 44]\",\n \"2. **SPARE PARTS**: Procure Marel Drive Drum Bearing Kit No. **M-GRD-6205-KIT** (contains SKF **6205-2RSH** Deep Groove Ball Bearing 25\u00d752\u00d715 mm, stainless steel labyrinth splash deflector disc **M-DEF-25-SS**, and 2\u00d7 high-temp EPDM O-rings 48.0\u00d72.5 mm) from **Shelf B-04** (Drive Motors & Conveyors Section). [Ref: M2000 Weight Grader User Manual, Section 3.2, Page 44]\",\n \"3. **REMOVAL & REPLACEMENT**: Remove bearing housing end-cap fasteners (4\u00d7 M8\u00d725) and extract failed bearing. Inspect shaft for spalling, corrosion, or radial runout exceeding **0.04 mm** using dial indicator; if runout detected, escalate for shaft replacement. Clean bearing bore with lint-free cloth. Install new SKF 6205-2RSH bearing, seat stainless splash disc **M-DEF-25-SS** flush with **1.0 mm clearance** to motor housing. Apply **Mobil SHC 627** (ISO VG 460 Synthetic, NSF H1) food-grade lubricant per OEM specification. [Ref: M2000 Weight Grader User Manual, Section 3.2, Page 44]\",\n \"4. **TORQUES & ALIGNMENT**: Torque bearing housing end-cap fasteners (4\u00d7 M8\u00d725) to **24 Nm** using cross-diagonal pattern. Torque motor foot mounting bolts (4\u00d7 M12\u00d750 A4-80) to **75 Nm**. Perform optical laser alignment verification; confirm shaft radial offset **< 0.05 mm** and radial runout **< 0.04 mm**. [Ref: M2000 Weight Grader User Manual, Section 3.2, Page 44]\",\n \"5. **STARTUP & VERIFICATION**: Remove LOTO padlock and mechanical wedge. Run Brim 1 at 50% speed for 10 minutes, then full speed for 15 minutes. Measure vibration RMS using sensor **b0d9b54f3558**; confirm baseline **< 2.5 mm/s**. Document post-repair vibration signature and technician sign-off in maintenance log. If vibration remains elevated, investigate motor misalignment or drivetrain coupling wear.\"\n ],\n \"spare_part\": {\n \"component\": \"Drive Motor Bearing Kit (Infeed Conveyor Drive Drum)\",\n \"part_number\": \"M-GRD-6205-KIT (Primary: SKF-6205-2RSH)\",\n \"shelf_location\": \"Shelf B-04\",\n \"quantity\": 1\n },\n \"safety_precautions\": \"CRITICAL: Execute full LOTO isolation per M2000 manual Section 3.2, Page 44 before", "SK": "LLMLOG#2026-10-01T09:14:53.411706+00:00#brim_1_17a6dd"}, {"duration_ms": "1", "entity_type": "LLM_INVOCATION_LOG", "timestamp": "2026-10-01T09:14:53.417779+00:00", "status": "FALLBACK", "ttl": "1793438093", "model_id": "deterministic_fallback", "asset_id": "brim_1", "tenant_id": "brim", "GSI1_SK": "LLMLOG#2026-10-01T09:14:53.417779+00:00", "parsed_synthesis": {"title": "[P1] Brim 1 (Main Grader Drive Motor) - Replace Drive Motor Bearing", "ai_diagnostics": "Telemetry monitoring on Brim 1 (Main Grader Drive Motor) (Drive Motor Bearing) on sensor b0d9b54f3558 detected elevated degradation (Vibration RMS: 5.99 mm/s). Remaining Useful Life (RUL) projection indicates ~0.0 weeks to failure. Prioritized as P1 to prevent unscheduled plant downtime.", "safety_precautions": "Ensure Lockout/Tagout (LOTO) protocol is verified before removing safety guarding or housing.", "spare_part": {"part_number": "SKF-6205-2RSH", "component": "Drive Motor Bearing", "quantity": "1", "shelf_location": "Shelf B-04"}, "action_plan": ["1. **LOTO & SAFETY**: Turn Main Infeed Conveyor Breaker Switch **4B** (Panel M1) to OFF, attach padlock, and verify 0V AC on motor terminals U1, V1, W1 [Ref: M2000 Weight Grader User Manual, Sec 3.2, p. 44].", "2. **SPARE PARTS**: Retrieve Marel Infeed Drive Drum Bearing Kit **M-GRD-6205-KIT** (SKF 6205-2RSH + Splash Deflector M-DEF-25-SS) from warehouse **Shelf B-04** [Ref: M2000 Weight Grader User Manual, Sec 3.2, p. 44].", "3. **REMOVAL & REPLACEMENT**: Disassemble infeed drum housing, inspect shaft runout (< 0.04 mm), seat splash disc with **1.0 mm** clearance, and apply Mobil SHC 627 food-grade grease [Ref: M2000 Weight Grader User Manual, Sec 3.2, p. 44].", "4. **TORQUES & ALIGNMENT**: Torque motor foot bolts (M12) to **75 Nm**, end-caps (M8) to **24 Nm**, and belt tensioners to **35 Nm**. Verify radial alignment < 0.05 mm [Ref: M2000 Weight Grader User Manual, Sec 3.2, p. 44].", "5. **STARTUP & VERIFICATION**: Remove LOTO, run empty for 10 minutes, and verify Treon vibration RMS drops below 2.5 mm/s on sensor b0d9b54f3558."]}, "prompt": "You are PREDIXA's Senior Reliability & Industrial Maintenance AI Engineer for fish processing machinery and maritime equipment.\nAnalyze the following machinery context, historical repairs, OEM service manual specifications, and live telemetry to formulate a precision corrective maintenance work order.\n\n=== EQUIPMENT CONTEXT ===\n- Asset: Brim 1 (Main Grader Drive Motor) (ID: brim_1)\n- Component: Drive Motor Bearing\n- Priority: P1\n- Origin: SENSOR\n- Floor Operator Notes: None\n\n=== LIVE TELEMETRY & PREDICTIVE METRICS ===\n{\n \"sensor_id\": \"b0d9b54f3558\",\n \"value\": 5.987548828125001,\n \"unit\": \"mm/s\",\n \"technical_condition\": \"ALARM\",\n \"operational_severity\": \"BOTTLENECK\",\n \"rul_weeks\": 0.0,\n \"temperature\": null,\n \"vibration_rms\": 5.987548828125001,\n \"part_number\": \"SKF-6205-2RSH\",\n \"shelf_location\": \"Shelf B-04\"\n}\n\n=== MAINTENANCE HISTORY (PAST WORK ORDERS) ===\n=== COMPONENT RELIABILITY INTELLIGENCE (Part: SKF-6205-2RSH | Metric: vibration_rms_z) ===\n\n\ud83d\udccd LAYER 1: LOCAL MACHINE INSTANCE REPAIRS (1 records)\n \u2022 Common Root Causes: 'BEARING_WEAR' (1x)\n [1] WO wo-1790776400977 (Brim 1 (Main Grader Drive Motor))\n Root Cause: BEARING_WEAR\n Technician Notes: \"Replaced Drive Motor Bearing (PN: SKF-6205-2RSH). Outer race inspected and confirmed baseline restored.\"\n Outcome: FALSE_POSITIVE\n\n\ud83c\udfed LAYER 2: SISTER MACHINES (SAME MODEL IN THIS PLANT) (1 records)\n \u2022 Common Root Causes: 'BEARING_WEAR' (1x)\n [1] WO wo-1790776400977 (Brim 1 (Main Grader Drive Motor))\n Root Cause: BEARING_WEAR\n Technician Notes: \"Replaced Drive Motor Bearing (PN: SKF-6205-2RSH). Outer race inspected and confirmed baseline restored.\"\n Outcome: FALSE_POSITIVE\n\n\ud83c\udfe2 LAYER 3: PLANT-WIDE COMPONENT HISTORY (1 records)\n \u2022 Common Root Causes: 'BEARING_WEAR' (1x)\n [1] WO wo-1790776400977 (Brim 1 (Main Grader Drive Motor))\n Root Cause: BEARING_WEAR\n Technician Notes: \"Replaced Drive Motor Bearing (PN: SKF-6205-2RSH). Outer race inspected and confirmed baseline restored.\"\n Outcome: FALSE_POSITIVE\n\n\ud83c\udf10 LAYER 4: GLOBAL BENCHMARK (SAME MODEL ACROSS ALL TENANTS) (1 records)\n \u2022 Common Root Causes: 'BEARING_WEAR' (1x)\n [1] WO wo-1790776400977 (Brim 1 (Main Grader Drive Motor))\n Root Cause: BEARING_WEAR\n Technician Notes: \"Replaced Drive Motor Bearing (PN: SKF-6205-2RSH). Outer race inspected and confirmed baseline restored.\"\n Outcome: FALSE_POSITIVE\n\n\ud83d\udd2c LAYER 5: GLOBAL COMPONENT FAILURE INTELLIGENCE (1 records)\n \u2022 Common Root Causes: 'BEARING_WEAR' (1x)\n [1] WO wo-1790776400977 (Brim 1 (Main Grader Drive Motor))\n Root Cause: BEARING_WEAR\n Technician Notes: \"Replaced Drive Motor Bearing (PN: SKF-6205-2RSH). Outer race inspected and confirmed baseline restored.\"\n Outcome: FALSE_POSITIVE\n\n\u26a0\ufe0f MULTI-LAYER RECURRING DEFECT: Root cause 'BEARING_WEAR' detected across 5 repair instances across the fleet.\n\n=== OEM TECHNICAL SERVICE MANUAL (FACTORY SPECIFICATIONS) ===\n=== OEM MANUAL SOURCE: M2000 Weight Grader User Manual | Section: Section 3.2: Infeed Conveyor & Drive Drum Subassembly | Page: 44 ===\n[OEM MANUAL REF: M2000 Weight Grader User Manual, Section 3.2, Page 44]\nMAREL M2000 WEIGHT GRADER - INFEED CONVEYOR & DRIVE DRUM SUBASSEMBLY\nTarget Components: Infeed Conveyor Drive Drum Bearing (Node b0d9b54f3558), Drive Motor Drivetrain.\nOEM Spare Part Kit: Marel Drive Drum Bearing Kit No. M-GRD-6205-KIT (Contains: 1x SKF 6205-2RSH Deep Groove Ball Bearing 25x52x15mm, 1x Stainless Steel Labyrinth Splash Deflector Disc M-DEF-25-SS, 2x High-Temp EPDM O-Rings 48.0x2.5mm).\nWarehouse Storage: Shelf B-04 (Drive Motors & Conveyors Section).\nFastener Torque Specifications:\n- Motor Foot Mounting Bolts (4x M12x50 A4-80): 75 Nm.\n- Bearing Housing End-Cap Fasteners (4x M8x25): 24 Nm (Cross-diagonal torque pattern).\n- Conveyor Infeed Belt Tensioner Bolts: 35 Nm.\nPrecision Alignment:\n- Shaft Radial Runout: < 0.04 mm.\n- Optical Laser Alignment Radial Offset: < 0.05 mm.\nWashdown Sanitation Protection:\n- During bearing replacement, ensure stainless splash disc M-DEF-25-SS is seated flush with 1.0 mm clearance to protect against 80-bar high-pressure sanitation washdown.\nApproved Food-Grade Lubricant: Mobil SHC 627 (ISO VG 460 Synthetic, NSF H1).\nSafety Lockout/Tagout (LOTO) Procedure:\n1. Turn Main Infeed Conveyor Breaker Switch 4B (Panel M1) to OFF and attach physical padlock.\n2. Verify zero-energy state with calibrated multimeter on motor terminals U1, V1, W1 (0V AC).\n3. Place mechanical lock wedge under infeed belt drive sprocket.\n\n---\n\n=== OEM MANUAL SOURCE: IPM XL-350 Hardware Manual.pdf | Section: Section 52: Maintenance & Service | Page: 52 ===\n[OEM MANUAL REF: IPM XL-350 Hardware Manual.pdf, Section 52: Maintenance & Service, Page 52]\nDrive belt \n \n46 \u2022 Parts Lists IPM XL350\n\n=== INSTRUCTIONS ===\nGenerate a structured, professional English work order for plant technicians.\nLANGUAGE REQUIREMENT: Every single word and field (title, ai_diagnostics, action_plan, spare_part, safety_precautions) MUST BE IN PURE ENGLISH. Under no circumstances generate Icelandic or any other non-English language.\nBREVITY & SPEED REQUIREMENT: Keep text dense, scannable, and concise. Each action step must be strictly 1-2 direct sentences without unnecessary introductory filler.\n\nCRITICAL GROUNDING & ANTI-HALLUCINATION RULES:\n1. HELPFUL FACTUAL GROUNDING: Incorporate factory specifications (LOTO isolators, part kit numbers, fastener torques, tolerances, page numbers) ONLY if they are explicitly present in the provided `=== OEM TECHNICAL SERVICE MANUAL ===` context.\n2. ABSOLUTELY NO HALLUCINATIONS OR GUESSING: If no OEM manual context is provided, or if a specific detail (like torque or page number) is not in the manual context, DO NOT invent or fabricate manual names, section numbers, or page numbers. Instead, provide clean standard industrial engineering steps without fabricated references.\n3. CITATION FORMAT: When referencing specifications from the provided OEM manual, append the exact citation from the source header (e.g. `[Ref: IPM XL-350 Hardware Manual, Sec 4.4.1, p. 88]`, `[Ref: M2000 Weight Grader User Manual, Sec 3.2, p. 44]`).\n\nFormat requirements:\n- \"ai_diagnostics\": Exactly 2-3 concise sentences stating the alarm condition, vibration/temperature values, RUL, and historical root cause.\n- \"action_plan\": EXACTLY 5 concise bullet points. Each bullet must start with a bolded header and use bolding for critical part codes, shelves, torques, and tolerances:\n 1. **LOTO & SAFETY**: Exact isolator switch, air dump valve, and mechanical locking pin [Ref: Manual Title, Section, Page if provided in manual context].\n 2. **SPARE PARTS**: Exact OEM kit number, component part number, and warehouse shelf location [Ref: Manual Title, Section, Page if provided in manual context].\n 3. **REMOVAL & REPLACEMENT**: Precision overhaul procedure, food-grade grease, and dial indicator inspection [Ref: Manual Title, Section, Page if provided in manual context].\n 4. **TORQUES & ALIGNMENT**: Exact bolt torque values (Nm in bold) and laser/dial tolerances [Ref: Manual Title, Section, Page if provided in manual context].\n 5. **STARTUP & VERIFICATION**: Run-in duration, baseline vibration RMS target (< 2.5 mm/s), and sign-off verification.\n\nReturn ONLY valid JSON (enclosed in ```json ... ``` or as plain JSON) with the exact keys:\n{\n \"title\": \"[P1] Brim 1 (Main Grader Drive Motor) - Specific corrective action\",\n \"ai_diagnostics\": \"2-3 crisp sentences in pure English.\",\n \"action_plan\": [\n \"1. **LOTO & SAFETY**: ...\",\n \"2. **SPARE PARTS**: ...\",\n \"3. **REMOVAL & REPLACEMENT**: ...\",\n \"4. **TORQUES & ALIGNMENT**: ...\",\n \"5. **STARTUP & VERIFICATION**: ...\"\n ],\n \"spare_part\": {\n \"component\": \"Drive Motor Bearing\",\n \"part_number\": \"Exact OEM part number or kit code\",\n \"shelf_location\": \"Warehouse Shelf location (e.g. Shelf B-04)\",\n \"quantity\": 1\n },\n \"safety_precautions\": \"1-2 sentence safety or LOTO warning.\"\n}\n", "PK": "TENANT#brim", "error": "", "epoch_ms": "1790846093417", "GSI1_PK": "ASSET#brim_1", "raw_response": "{\n \"title\": \"[P1] Brim 1 (Main Grader Drive Motor) - Replace Drive Motor Bearing\",\n \"ai_diagnostics\": \"Telemetry monitoring on Brim 1 (Main Grader Drive Motor) (Drive Motor Bearing) on sensor b0d9b54f3558 detected elevated degradation (Vibration RMS: 5.99 mm/s). Remaining Useful Life (RUL) projection indicates ~0.0 weeks to failure. Prioritized as P1 to prevent unscheduled plant downtime.\",\n \"action_plan\": [\n \"1. **LOTO & SAFETY**: Turn Main Infeed Conveyor Breaker Switch **4B** (Panel M1) to OFF, attach padlock, and verify 0V AC on motor terminals U1, V1, W1 [Ref: M2000 Weight Grader User Manual, Sec 3.2, p. 44].\",\n \"2. **SPARE PARTS**: Retrieve Marel Infeed Drive Drum Bearing Kit **M-GRD-6205-KIT** (SKF 6205-2RSH + Splash Deflector M-DEF-25-SS) from warehouse **Shelf B-04** [Ref: M2000 Weight Grader User Manual, Sec 3.2, p. 44].\",\n \"3. **REMOVAL & REPLACEMENT**: Disassemble infeed drum housing, inspect shaft runout (< 0.04 mm), seat splash disc with **1.0 mm** clearance, and apply Mobil SHC 627 food-grade grease [Ref: M2000 Weight Grader User Manual, Sec 3.2, p. 44].\",\n \"4. **TORQUES & ALIGNMENT**: Torque motor foot bolts (M12) to **75 Nm**, end-caps (M8) to **24 Nm**, and belt tensioners to **35 Nm**. Verify radial alignment < 0.05 mm [Ref: M2000 Weight Grader User Manual, Sec 3.2, p. 44].\",\n \"5. **STARTUP & VERIFICATION**: Remove LOTO, run empty for 10 minutes, and verify Treon vibration RMS drops below 2.5 mm/s on sensor b0d9b54f3558.\"\n ]\n}", "SK": "LLMLOG#2026-10-01T09:14:53.417779+00:00#brim_1_e2c25a"}, {"GSI1_PK": "MACHINE#brim_1", "GSI1_SK": "METADATA", "PK": "TENANT#brim", "criticality": "BOTTLENECK", "department_id": "mottaka", "line_id": "mottokulina", "location": "Onshore Plant", "machine_id": "brim_1", "machine_name": "Brim 1 (Main Grader Drive Motor)", "plant_id": "nordurgardur", "qr_code": "QR-BRIM_1", "SK": "MACHINE#brim_1"}, {"GSI1_PK": "MACHINE#brim_2", "GSI1_SK": "METADATA", "PK": "TENANT#brim", "criticality": "IMPORTANT", "department_id": "mottaka", "line_id": "mottokulina", "location": "Onshore Plant", "machine_id": "brim_2", "machine_name": "Brim 2 (Filleting Conveyor Drive)", "plant_id": "nordurgardur", "qr_code": "QR-BRIM_2", "SK": "MACHINE#brim_2"}, {"PK": "TENANT#brim", "name": "Brim Processing Plant", "location": "Dalv\u00edk Onshore Processing Plant", "email": "info@brim.is", "SK": "METADATA"}, {"vibration_rms": "0", "timestamp": "2026-10-01T00:20:46.628121+00:00", "GSI1_SK": "METRIC#2026-10-01T00:20:46.628121+00:00", "vibration_peak": "0", "battery_voltage": "3.6", "PK": "TENANT#brim", "temperature": "42.5", "asset_id": "asset_01", "GSI1_PK": "SENSOR#4115563a", "SK": "METRIC#4115563a#2026-10-01T00:20:46.628121+00:00"}, {"unit": "V", "plant_id": "akureyri_plant", "component": "Drive Motor Bearing", "sensor_id": "4115563a", "timestamp": "2026-10-01T00:20:46.628121+00:00", "line_id": "line_filleting_01", "machine_id": "asset_01", "measurement_point": "battery_voltage", "expires_at": "1793406046", "value": "3.6", "tenant_id": "brim", "GSI1_SK": "METRIC#battery_voltage#2026-10-01T00:20:46.628121+00:00", "PK": "TENANT#brim", "GSI1_PK": "SENSOR#4115563a", "SK": "METRIC#4115563a#2026-10-01T00:20:46.628121+00:00#battery_voltage"}, {"unit": "\u00b0C", "plant_id": "akureyri_plant", "component": "Drive Motor Bearing", "sensor_id": "4115563a", "timestamp": "2026-10-01T00:20:46.628121+00:00", "line_id": "line_filleting_01", "machine_id": "asset_01", "measurement_point": "temperature", "expires_at": "1793406046", "value": "42.5", "tenant_id": "brim", "GSI1_SK": "METRIC#temperature#2026-10-01T00:20:46.628121+00:00", "PK": "TENANT#brim", "GSI1_PK": "SENSOR#4115563a", "SK": "METRIC#4115563a#2026-10-01T00:20:46.628121+00:00#temperature"}, {"unit": "mm/s", "plant_id": "akureyri_plant", "component": "Drive Motor Bearing", "sensor_id": "4115563a", "timestamp": "2026-10-01T00:20:46.628121+00:00", "line_id": "line_filleting_01", "machine_id": "asset_01", "expires_at": "1793406046", "measurement_point": "vibration_rms", "value": "0", "tenant_id": "brim", "GSI1_SK": "METRIC#vibration_rms#2026-10-01T00:20:46.628121+00:00", "PK": "TENANT#brim", "GSI1_PK": "SENSOR#4115563a", "SK": "METRIC#4115563a#2026-10-01T00:20:46.628121+00:00#vibration_rms"}, {"vibration_rms": "1.4968872070312502", "timestamp": "2026-09-29T22:01:10.997000+00:00", "GSI1_SK": "METRIC#2026-09-29T22:01:10.997000+00:00", "battery_voltage": "3.6", "vibration_peak": "0", "PK": "TENANT#brim", "temperature": "12.718", "asset_id": "brim_2", "GSI1_PK": "SENSOR#8edbe59e5e78", "SK": "METRIC#8edbe59e5e78#2026-09-29T22:01:10.997000+00:00"}, {"unit": "g", "plant_id": "nordurgardur", "component": "Conveyor Roller Bearing", "sensor_id": "8edbe59e5e78", "timestamp": "2026-09-29T22:01:10.997000+00:00", "line_id": "mottokulina", "machine_id": "brim_2", "expires_at": "1793316474", "measurement_point": "acceleration_rms", "value": "0.7137158203125", "tenant_id": "brim", "GSI1_SK": "METRIC#acceleration_rms#2026-09-29T22:01:10.997000+00:00", "PK": "TENANT#brim", "GSI1_PK": "SENSOR#8edbe59e5e78", "SK": "METRIC#8edbe59e5e78#2026-09-29T22:01:10.997000+00:00#acceleration_rms"}, {"unit": "V", "plant_id": "nordurgardur", "component": "Conveyor Roller Bearing", "sensor_id": "8edbe59e5e78", "timestamp": "2026-09-29T22:01:10.997000+00:00", "line_id": "mottokulina", "machine_id": "brim_2", "expires_at": "1793316474", "measurement_point": "battery_voltage", "value": "3.6", "tenant_id": "brim", "GSI1_SK": "METRIC#battery_voltage#2026-09-29T22:01:10.997000+00:00", "PK": "TENANT#brim", "GSI1_PK": "SENSOR#8edbe59e5e78", "SK": "METRIC#8edbe59e5e78#2026-09-29T22:01:10.997000+00:00#battery_voltage"}, {"unit": "\u00b0C", "plant_id": "nordurgardur", "component": "Conveyor Roller Bearing", "sensor_id": "8edbe59e5e78", "timestamp": "2026-09-29T22:01:10.997000+00:00", "line_id": "mottokulina", "machine_id": "brim_2", "expires_at": "1793316474", "measurement_point": "temperature", "value": "12.718", "tenant_id": "brim", "GSI1_SK": "METRIC#temperature#2026-09-29T22:01:10.997000+00:00", "PK": "TENANT#brim", "GSI1_PK": "SENSOR#8edbe59e5e78", "SK": "METRIC#8edbe59e5e78#2026-09-29T22:01:10.997000+00:00#temperature"}, {"unit": "mm/s", "plant_id": "nordurgardur", "component": "Conveyor Roller Bearing", "sensor_id": "8edbe59e5e78", "timestamp": "2026-09-29T22:01:10.997000+00:00", "line_id": "mottokulina", "machine_id": "brim_2", "expires_at": "1793316474", "measurement_point": "vibration_rms", "value": "1.4968872070312502", "tenant_id": "brim", "GSI1_SK": "METRIC#vibration_rms#2026-09-29T22:01:10.997000+00:00", "PK": "TENANT#brim", "GSI1_PK": "SENSOR#8edbe59e5e78", "SK": "METRIC#8edbe59e5e78#2026-09-29T22:01:10.997000+00:00#vibration_rms"}, {"unit": "mm/s", "plant_id": "nordurgardur", "component": "Conveyor Roller Bearing", "sensor_id": "8edbe59e5e78", "timestamp": "2026-09-29T22:01:10.997000+00:00", "line_id": "mottokulina", "machine_id": "brim_2", "expires_at": "1793316474", "measurement_point": "vibration_rms_x", "value": "1.6839981079101565", "tenant_id": "brim", "GSI1_SK": "METRIC#vibration_rms_x#2026-09-29T22:01:10.997000+00:00", "PK": "TENANT#brim", "GSI1_PK": "SENSOR#8edbe59e5e78", "SK": 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"https://schema.treonconnect.com/data/treon/indnodec/sensordata/1.0.0.json", "payload": {"trigger": "vibration", "temperature": "7.675", "vibration": {"a_abs_rms": {"max": "2.5674609375", "min": "0"}, "meas_details": {"sample_rate": "7304"}, "rms": {"z": "0.5613327026367188", "y": "1.347198486328125", "x": "1.1600875854492188"}, "abs_rms": {"max": "3.1808853149414062", "min": "0"}, "a_rms": {"z": "0.5316943359375", "x": "0.5748046875", "y": "0.5412744140625"}}}}, "client_ip": "aws-iot-core", "tenant_id": "brim", "raw_body_str": "{\"serial\": \"8edbe59e5e78\", \"timestamp_ms\": 1790867097599, \"$schema\": \"https://schema.treonconnect.com/data/treon/indnodec/sensordata/1.0.0.json\", \"payload\": {\"trigger\": \"vibration\", \"temperature\": 7.675, \"vibration\": {\"rms\": {\"x\": 1.1600875854492188, \"y\": 1.347198486328125, \"z\": 0.5613327026367188}, \"a_rms\": {\"x\": 0.5748046875, \"y\": 0.5412744140625, \"z\": 0.5316943359375}, \"a_abs_rms\": {\"min\": 0, \"max\": 2.5674609375}, \"abs_rms\": {\"min\": 0, \"max\": 3.1808853149414062}, \"meas_details\": {\"sample_rate\": 7304}}}, \"mqtt_topic\": \"treonconnect/data/treon/indnodec/8edbe59e5e78\"}", "PK": "TENANT#brim", "epoch_ms": "1790867097697", "SK": "RAWLOG#2026-10-01T15:04:57.697161+00:00#8edbe59e5e78_0601c1"}, {"entity_type": "RAW_INGRESS_LOG", "path": "mqtt:treonconnect/data/treon/indnodec/b0d9b54f3558", "sensor_id": "b0d9b54f3558", "user_agent": "TreonConnect/IoT-Core", "timestamp": "2026-10-01T15:13:18.063595+00:00", "ttl": "1793459598", "gateway_id": "", "raw_payload": {"timestamp_ms": "1790867597873", "$schema": "https://schema.treonconnect.com/data/treon/indnodec/sensordata/1.0.0.json", "mqtt_topic": "treonconnect/data/treon/indnodec/b0d9b54f3558", "serial": "b0d9b54f3558", "payload": {"temperature": "10.25", "vibration": {"abs_rms": {"max": "5.126838684082031", "min": "0"}, "rms": {"y": "1.347198486328125", "z": "1.5717315673828127", "x": "1.8336868286132812"}, "a_abs_rms": {"min": "0", "max": "6.5958837890625"}, "meas_details": {"sample_rate": "7307"}, "a_rms": {"x": "0.85502197265625", "y": "0.5604345703125", "z": "0.7448510742187501"}}, "trigger": "vibration"}}, "client_ip": "aws-iot-core", "tenant_id": "brim", "raw_body_str": "{\"serial\": \"b0d9b54f3558\", \"timestamp_ms\": 1790867597873, \"$schema\": \"https://schema.treonconnect.com/data/treon/indnodec/sensordata/1.0.0.json\", \"payload\": {\"trigger\": \"vibration\", \"temperature\": 10.25, \"vibration\": {\"rms\": {\"x\": 1.8336868286132812, \"y\": 1.347198486328125, \"z\": 1.5717315673828127}, \"a_rms\": {\"x\": 0.85502197265625, \"y\": 0.5604345703125, \"z\": 0.7448510742187501}, \"a_abs_rms\": {\"min\": 0, \"max\": 6.5958837890625}, \"abs_rms\": {\"min\": 0, \"max\": 5.126838684082031}, \"meas_details\": {\"sample_rate\": 7307}}}, \"mqtt_topic\": \"treonconnect/data/treon/indnodec/b0d9b54f3558\"}", "PK": "TENANT#brim", "epoch_ms": "1790867598063", "SK": "RAWLOG#2026-10-01T15:13:18.063595+00:00#b0d9b54f3558_662f45"}, {"GSI1_SK": "METADATA", "model": "Treon Industrial Node C", "PK": "TENANT#brim", "asset_id": "brim_2", "GSI1_PK": "SENSOR#8edbe59e5e78", "SK": "SENSOR#8edbe59e5e78"}, {"GSI1_SK": "METADATA", "model": "Treon Industrial Node C", "PK": "TENANT#brim", "asset_id": "brim_1", "GSI1_PK": "SENSOR#b0d9b54f3558", "critical_rms": "4.5", "component": "Drive Motor Bearing", "machine_id": "brim_1", "part_number": "", "critical_temp": "70", "warning_temp": "51", "warning_rms": "2.8", "SK": "SENSOR#b0d9b54f3558"}, {"last_updated": "2026-10-01T00:20:46.655823+00:00", "plant_id": "akureyri_plant", "status": "NORMAL", "estimated_rul_weeks": "10", "line_id": "line_filleting_01", "machine_id": "asset_01", "department_id": "dept_filleting", "shift_name": "Night Shift (Inactive)", "last_rms_z": "0", "last_temp": "42.5", "GSI1_SK": "STATE", "is_operating_window": false, "metrics": {"battery_voltage": "3.6", "vibration_rms": "0", "temperature": "42.5"}, "PK": "TENANT#brim", "run_state": "IDLE", "GSI1_PK": "SENSOR#4115563a", "SK": "STATE#4115563a"}, {"last_updated": "2026-10-01T15:04:57.879885+00:00", "last_rms_z": "0.5613327026367188", "last_temp": "7.675", "status": "NORMAL", "GSI1_SK": "STATE", "estimated_rul_weeks": "10", "PK": "TENANT#brim", "GSI1_PK": "SENSOR#8edbe59e5e78", "plant_id": "nordurgardur", "line_id": "mottokulina", "machine_id": "brim_2", "department_id": "mottaka", "shift_name": "Evening Standby", "is_operating_window": false, "metrics": {"temperature": "7.675", "vibration_peak": "3.1808853149414062", "vibration_rms": "0.5613327026367188", "battery_voltage": "3.6", "vibration_rms_y": "1.347198486328125", "acceleration_rms": "0.5316943359375", "vibration_rms_x": "1.1600875854492188"}, "run_state": "IDLE", "SK": "STATE#8edbe59e5e78"}, {"last_updated": "2026-10-01T15:13:18.230953+00:00", "last_rms_z": "1.5717315673828127", "last_temp": "10.25", "status": "NORMAL", "GSI1_SK": "STATE", "estimated_rul_weeks": "6", "PK": "TENANT#brim", "GSI1_PK": "SENSOR#b0d9b54f3558", "metrics": {"vibration_peak": "5.126838684082031", "vibration_rms_x": "1.8336868286132812", "temperature": "10.25", "vibration_rms_y": "1.347198486328125", "battery_voltage": "3.6", "vibration_rms": "1.5717315673828127", "acceleration_rms": "0.7448510742187501"}, "plant_id": "nordurgardur", "line_id": "mottokulina", "machine_id": "brim_1", "department_id": "mottaka", "shift_name": "Evening Standby", "is_operating_window": false, "run_state": "IDLE", "SK": "STATE#b0d9b54f3558"}, {"GSI1_PK": "USER", "GSI1_SK": "METADATA", "PK": "TENANT#brim", "email": "info@brim.is", "full_name": null, "is_created": false, "is_on_duty": true, "is_superadmin": false, "must_change_password": false, "phone_number": "+3548622107", "receive_email": true, "receive_sms": true, "role": "COMPANY_ADMIN", "tenant_id": "brim", "username": "admin_brim", "SK": "USER#admin_brim"}, {"created_at": "2026-08-19T11:59:57.256387+00:00", "role": "VIEWER", "tenant_id": "brim", "GSI1_SK": "USER#gestur", "username": "gestur", "full_name": "Gestur Sko\u00f0andi", "PK": "TENANT#brim", "email": "gestur@brim.is", "GSI1_PK": "USER", "SK": "USER#gestur"}, {"created_at": "2026-08-19T14:03:30.141088+00:00", "role": "MAINTENANCE_ENGINEER", "tenant_id": "brim", "GSI1_SK": "USER#olafur_taekni", "username": "olafur_taekni", "full_name": "\u00d3lafur T\u00e6knistj\u00f3ri", "PK": "TENANT#brim", "email": "olafur@example.com", "GSI1_PK": "USER", "must_change_password": true, "updated_at": "2026-08-21T07:35:04.476418+00:00", "SK": "USER#olafur_taekni"}, {"is_on_duty": true, "must_change_password": true, "receive_sms": true, "email": "vaktstjori@brim.is", "role": "MAINTENANCE_ENGINEER", "is_created": false, "receive_email": true, "GSI1_SK": "METADATA", "phone_number": "+3548991234", "username": "vaktstjori_01", "PK": "TENANT#brim", "GSI1_PK": "USER", "SK": "USER#vaktstjori_01"}, {"last_updated": "2026-09-30T18:10:17.973972+00:00", "status_level": "WARNING", "created_at": "2026-09-30T13:53:20.977439+00:00", "action_plan": ["1. **LOTO & SAFETY**: Turn Main Infeed Conveyor Breaker Switch 4B (Panel M1) to OFF and attach physical padlock. Verify zero-energy state with calibrated multimeter on motor terminals U1, V1, W1 (0V AC). Place mechanical lock wedge under infeed belt drive sprocket [Ref: M2000 Weight Grader User Manual, Sec 3.2, p. 44].", "2. **SPARE PARTS**: Procure Marel Drive Drum Bearing Kit No. **M-GRD-6205-KIT** containing SKF **6205-2RSH** deep groove ball bearing (25\u00d752\u00d715 mm), stainless steel labyrinth splash deflector disc **M-DEF-25-SS**, and two high-temp EPDM O-rings (48.0\u00d72.5 mm) from **Shelf B-04** [Ref: M2000 Weight Grader User Manual, Sec 3.2, p. 44].", "3. **REMOVAL & REPLACEMENT**: Remove bearing housing end-cap fasteners (4\u00d7 M8\u00d725) using cross-diagonal pattern. Extract worn SKF 6205-2RSH bearing and inspect shaft for radial runout (tolerance < **0.04 mm**). Clean bearing cavity with food-grade solvent, install new bearing with stainless splash disc seated flush at **1.0 mm clearance** for 80-bar washdown protection, and apply **Mobil SHC 627** (ISO VG 460 synthetic, NSF H1) lubricant [Ref: M2000 Weight Grader User Manual, Sec 3.2, p. 44].", "4. **TORQUES & ALIGNMENT**: Torque bearing housing end-cap fasteners to **24 Nm** in cross-diagonal pattern. Verify motor foot mounting bolts (4\u00d7 M12\u00d750 A4-80) at **75 Nm**. Perform optical laser alignment check; radial offset must be < **0.05 mm** [Ref: M2000 Weight Grader User Manual, Sec 3.2, p. 44].", "5. **STARTUP & VERIFICATION**: Remove LOTO padlock and mechanical wedge. Run infeed conveyor at full speed for 15 minutes under no-load condition. Measure baseline vibration RMS with calibrated sensor (target < **2.5 mm/s**). Document final vibration reading, confirm smooth operation, and sign off work order completion."], "component": "Drive Motor Bearing", "sensor_id": "b0d9b54f3558", "status": "VERIFIED_CLOSED", "spare_part": "Drive Motor Bearing (PN: SKF-6205-2RSH)", "assignee": "admin_proceon", "asset_name": "Drive Motor Bearing", "priority": "P2 URGENT", "machine_id": "brim_1", "asset_id": "brim_1", "wo_id": "wo-1790776400977", "tenant_id": "brim", "machine_name": "Brim 1 (Main Grader Drive Motor)", "alerting_sensors": ["b0d9b54f3558"], "GSI1_SK": "WORKORDER#2026-09-30T13:53:20.977439+00:00", "ai_diagnostics": "Vibration RMS at 3.70 mm/s exceeds safe operating threshold, indicating advanced bearing wear on the infeed conveyor drive drum. Remaining useful life is 1.8 weeks; immediate replacement required to prevent catastrophic failure and production bottleneck. No historical maintenance records exist for this bearing assembly, suggesting first-time failure or extended service interval.", "PK": "TENANT#brim", "GSI1_PK": "MACHINE#brim_1", "closed_at": "2026-09-30T18:10:17.973972+00:00", "technician_feedback": "Replaced Drive Motor Bearing (PN: SKF-6205-2RSH). Outer race inspected and confirmed baseline restored.", "verification_outcome": "FALSE_POSITIVE", "actual_root_cause": "BEARING_WEAR", "SK": "WORKORDER#wo-1790776400977"}, {"last_updated": "2026-10-01T11:42:29.628144+00:00", "status_level": "CRITICAL", "created_at": "2026-10-01T09:14:53.425247+00:00", "action_plan": ["1. **LOTO & SAFETY**: Turn Main Infeed Conveyor Breaker Switch **4B** (Panel M1) to OFF, attach padlock, and verify 0V AC on motor terminals U1, V1, W1 [Ref: M2000 Weight Grader User Manual, Sec 3.2, p. 44].", "2. **SPARE PARTS**: Retrieve Marel Infeed Drive Drum Bearing Kit **M-GRD-6205-KIT** (SKF 6205-2RSH + Splash Deflector M-DEF-25-SS) from warehouse **Shelf B-04** [Ref: M2000 Weight Grader User Manual, Sec 3.2, p. 44].", "3. **REMOVAL & REPLACEMENT**: Disassemble infeed drum housing, inspect shaft runout (< 0.04 mm), seat splash disc with **1.0 mm** clearance, and apply Mobil SHC 627 food-grade grease [Ref: M2000 Weight Grader User Manual, Sec 3.2, p. 44].", "4. **TORQUES & ALIGNMENT**: Torque motor foot bolts (M12) to **75 Nm**, end-caps (M8) to **24 Nm**, and belt tensioners to **35 Nm**. Verify radial alignment < 0.05 mm [Ref: M2000 Weight Grader User Manual, Sec 3.2, p. 44].", "5. **STARTUP & VERIFICATION**: Remove LOTO, run empty for 10 minutes, and verify Treon vibration RMS drops below 2.5 mm/s on sensor b0d9b54f3558."], "component": "Drive Motor Bearing", "sensor_id": "b0d9b54f3558", "status": "APPROVED (ASSIGNED)", "asset_name": "Drive Motor Bearing", "assignee": "admin_proceon", "spare_part": "Drive Motor Bearing (PN: SKF-6205-2RSH)", "priority": "P1 URGENT", "machine_id": "brim_1", "asset_id": "brim_1", "wo_id": "wo-1790846093425", "tenant_id": "brim", "machine_name": "Brim 1 (Main Grader Drive Motor)", "alerting_sensors": ["b0d9b54f3558"], "GSI1_SK": "WORKORDER#2026-10-01T09:14:53.425247+00:00", "ai_diagnostics": "Telemetry monitoring on Brim 1 (Main Grader Drive Motor) (Drive Motor Bearing) on sensor b0d9b54f3558 detected elevated degradation (Vibration RMS: 5.99 mm/s). Remaining Useful Life (RUL) projection indicates ~0.0 weeks to failure. Prioritized as P1 to prevent unscheduled plant downtime.", "PK": "TENANT#brim", "GSI1_PK": "MACHINE#brim_1", "SK": "WORKORDER#wo-1790846093425"}], "total_count": 477, "table_name": "ProceonCore", "use_mock": false}